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Electrical Machines Revision Notes

1. Transformers

Principle: Static device that transfers AC electrical power between circuits via electromagnetic induction (Faraday’s Law) without changing frequency.

  • Core: Laminated silicon steel (0.3–0.5 mm) to minimize eddy current losses.
  • Types: Step-up/Step-down, Core-type / Shell-type, Single/Three-phase.

🔑 Key Formulas

  • Faraday’s Law: e=−Ndϕdte = -N \frac{d\phi}{dt}
  • Turns Ratio (Ideal): V1V2=N1N2=I2I1=K\frac{V_1}{V_2} = \frac{N_1}{N_2} = \frac{I_2}{I_1} = K
  • EMF Equation: E1=4.44fN1ΦmE_1 = 4.44 f N_1 \Phi_mand E2=4.44fN2ΦmE_2 = 4.44 f N_2 \Phi_m (where ff = frequency, NN = turns, Φm\Phi_m = max flux)
  • Voltage Regulation: %VR=Vnl−VflVfl×100%\%VR = \frac{V_{nl} - V_{fl}}{V_{fl}} \times 100\%
  • Efficiency: η=PoutPin×100%=PoutPout+Pcu+Pcore×100%\eta = \frac{P_{out}}{P_{in}} \times 100\% = \frac{P_{out}}{P_{out} + P_{cu} + P_{core}} \times 100\%
  • Max Efficiency Condition: Copper Loss ( I2RI^2R) = Core (Iron) Loss

🧪 Testing

  • Open Circuit (O.C.) Test: Done on HV side. Finds core losses, no-load current ( I0I_0), and shunt parameters ( G0,B0G_0, B_0).
  • Short Circuit (S.C.) Test: Done on LV side. Finds full-load copper losses and series impedance ( R01,X01R_{01}, X_{01}).

🔌 Special Transformers

  • Auto-transformer: Single winding acts as both primary and secondary. Economical for small voltage adjustments.
  • 3-Phase Connections: Y-Y, Y- Δ\Delta, Δ\Delta-Y, Δ\Delta- Δ\Delta. ( Δ\Delta- Δ\Deltacan operate as “Open Delta” or V-V connection if one transformer fails).

2. Induction Motors (IM)

Principle: Stator’s 3-phase supply creates a Rotating Magnetic Field (RMF), which induces voltage and current in the short-circuited rotor, producing torque.

  • Construction:
    • Stator: Stationary, laminated core with 3-phase slots.
    • Rotor: Squirrel-cage (robust, low maintenance) or Wound-rotor (slip rings, external resistance possible).

🔑 Key Formulas

  • Synchronous Speed: nsync=120fePn_{sync} = \frac{120 f_e}{P}(in rpm)
  • Slip (ss): s=nsync−nmnsyncs = \frac{n_{sync} - n_m}{n_{sync}} (where nmn_m = mechanical rotor speed; s=1s=1 at standstill, s=0s=0 at sync speed)
  • Rotor Frequency: fr=s⋅fef_r = s \cdot f_e
  • Induced Torque: τind=k(BR×BS)\tau_{ind} = k (B_R \times B_S)
  • Starting Torque Relation: Tstart∝Vstart2∝Istart2T_{start} \propto V_{start}^2 \propto I_{start}^2

🚦 Starting Methods (to limit high inrush current)

  1. D.O.L. (Direct-On-Line): Full voltage applied. Simple, cheap, but high starting current. Used for motors <5< 5kW.
  2. Star-Delta: Starts in Star (voltage per phase = 1/31/\sqrt{3}of rated), switches to Delta at ~80% speed. Reduces starting current and torque to 1/3 of DOL values.
  3. Auto-transformer Starter: Uses taps to reduce starting voltage. Suitable for large motors ( >20> 20kW).
  4. Rotor Resistance Starter: (Slip-ring only) Adds external resistance to increase starting torque and reduce starting current.
  5. Soft Starter: Uses back-to-back SCRs to smoothly ramp up voltage/current.

3. Synchronous Machines (Generators & Motors)

🔄 Synchronous Generators (Alternators)

Principle: Converts mechanical energy to 3-phase AC electrical energy. Field winding is on the rotor (DC excited via 2 slip rings), armature winding is on the stator (easier to insulate for high voltage, no large slip rings needed).

Rotor Types:

Feature Salient Pole Non-Salient (Cylindrical)
Speed Low/Medium (120–400 rpm) High (1500–3000 rpm)
Prime Mover Hydro/Water turbine Steam turbine (Turboalternator)
Geometry Large diameter, short length Small diameter, long length
Air Gap Non-uniform (Xd≠XqX_d \neq X_q) Uniform (Xd=Xq=XsX_d = X_q = X_s)
Poles >4> 4 poles ≤4\le 4 poles

🔑 Key Formulas

  • Frequency: f=P⋅N120f = \frac{P \cdot N}{120}(Hz)
  • Induced EMF per phase: Eph=4.44ΦfTKwE_{ph} = 4.44 \Phi f T K_w (where Kw=KpKdK_w = K_p K_d is the winding factor)
  • Line Voltage (Star-connected): EL=3EphE_L = \sqrt{3} E_{ph}

⚙️ Automatic Voltage Regulator (AVR)

  • Function: Maintains constant generator terminal voltage under varying loads by automatically adjusting the DC excitation current to the rotor field winding.

🔄 Synchronous Motors

Principle: Stator RMF locks with the DC-excited rotor poles.

  • Critical Trait: Not self-starting. Net average starting torque is zero because the torque reverses every half-cycle ( T∝sin⁡δT \propto \sin\delta), and rotor inertia prevents it from following the rapidly reversing field.

Starting Methods:

  1. Damper Winding (Amortisseur): Copper bars embedded in rotor poles (acts like a squirrel-cage IM). Motor starts as an IM, and once near nsyncn_{sync}, DC is applied to “pull into synchronism”.
  2. Auxiliary Motor: A small AC/DC motor brings the synchronous motor to near synchronous speed before DC excitation is applied.
  3. Slip-Ring Induction Start: High external resistance is used to start as a wound-rotor IM, then switched to DC supply for synchronous operation.

💡 Quick Cross-Machine Comparisons

  • Transformer vs. IM: Both work on mutual induction. In a transformer, the secondary is stationary; in an IM, the secondary (rotor) rotates, causing the rotor frequency to be fr=s⋅fef_r = s \cdot f_e.
  • Max Efficiency: Achieved in transformers and motors when Variable Losses (Copper) = Constant Losses (Core/Iron).
  • Slip: Unique to induction machines. s=0s=0means rotor is at synchronous speed (no induced rotor current, no torque).